Can nanosecond laser ablation of PTFE provide reliable CubeSat propulsion?

Manchester, Manchester
EngineeringPhysics
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About This Project

Small satellites need simple, reliable, and affordable propulsion systems for long-term missions. This project investigates whether nanosecond laser ablation of PTFE (Teflon) can provide measurable thrust for CubeSat propulsion. Vacuum experiments using laser pulse energies from 10 mJ to 100 mJ will measure thrust, propellant consumption, and plasma plume behavior. Around 100 tests will be performed, and all results will be published openly.

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What is the context of this research?

Small satellites require compact, reliable, and efficient propulsion systems for orbit maintenance and attitude control. Many existing systems rely on pressurized gas tanks or complex electric propulsion hardware. Laser ablation propulsion offers a potentially simpler alternative by converting laser energy directly into thrust through controlled material ablation. This project focuses on PTFE (Teflon), a stable solid propellant that can be stored for years without pressurization or cryogenic cooling. The study will investigate whether low-energy nanosecond laser pulses can generate measurable thrust suitable for future CubeSat applications.The concept originated from an independent study of spacecraft propulsion systems and was developed into a practical experimental research project.

What is the significance of this project?

Reliable propulsion remains one of the major challenges for small spacecraft. PTFE is inexpensive, widely available, chemically stable, and already used in several space propulsion concepts. Experimental data for laser-driven PTFE ablation at low pulse energies remain limited. This project will provide publicly available measurements of thrust, impulse generation, and propulsion efficiency. Positive results could support development of simple, low-cost propulsion systems for future CubeSat missions and long-duration spacecraft.

What are the goals of the project?

The primary goal is to measure thrust generated by nanosecond laser ablation of PTFE in a vacuum environment. Secondary objectives include measuring plume behavior, propellant consumption, and the relationship between laser pulse energy and propulsion performance. Tests will be performed using pulse energies from 10 mJ to 100 mJ. Results will be compared with theoretical models and published as open experimental data. Success criteria include repeatable thrust measurements above the noise floor and specific impulse exceeding 500 s. Approximately 100 propulsion tests will be conducted using PTFE samples at multiple laser energy levels between 10 mJ and 100 mJ. Each energy level will include repeated measurements to improve statistical reliability. All raw data, calculations, and experimental procedures will be published for independent verification.

Budget

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The entire budget is dedicated to experimental research costs. Access to a vacuum chamber is required to perform propulsion tests under space-like conditions. Laser access and optical components will be used to generate and deliver controlled nanosecond pulses to PTFE targets. Diagnostic equipment will measure thrust, plume behavior, and propellant consumption. Machining and materials will support the fabrication of the test stand, nozzle components, and PTFE propellant samples. No funds will be used for salaries, travel, or overhead expenses. Vacuum chamber access includes approximately 30 hours of testing, vacuum pump operation, technical support, and facility usage. The project will include approximately 100 propulsion tests using pulse energies from 10 mJ to 100 mJ. Diagnostic equipment includes a thrust balance, high-speed camera, and optical measurement instruments.

Endorsed by

As a CNC machining technician, I have reviewed this project from a manufacturing perspective. The proposed vacuum test stand, PTFE target holders, and mechanical components can be produced using standard CNC machining methods. The project has realistic objectives, measurable outcomes, and a budget consistent with the required fabrication and testing activities. I support this project and believe it is worthy of investigation.

Project Timeline

The project will be completed in four phases: system design, construction of the experimental setup, vacuum testing, and data analysis. Nanosecond laser pulses will be used to investigate PTFE laser ablation propulsion. Measurements of thrust, plume behavior, and propellant consumption will be collected and compared with theoretical models. All results and experimental data will be published regardless of outcome.

Jul 24, 2026

Project Launched

Aug 26, 2026

Design and procurement of components

Oct 16, 2026

Construction and calibration of test setup

Nov 01, 2026

Vacuum experiments and data collection

Dec 08, 2026

Data analysis and public release of results

Meet the Team

Szymon Szostek
Szymon Szostek
Przemylaw Wodejszo
Przemylaw Wodejszo
Independent Researcher

This project is conducted by an independent researcher with support from external technical advisors and manufacturing specialists. The research focuses on experimental validation of laser ablation propulsion concepts for future small spacecraft applications. All results, data, and documentation will be released publicly.

Szymon Szostek

I am an independent researcher with a strong interest in spacecraft propulsion and laser–material interactions. After studying existing propulsion technologies and the available scientific literature, I developed the initial concept for this project together with my collaborator. We concluded that the idea is technically feasible and deserves experimental investigation. Our goal is to obtain reliable experimental data, publish all results openly, and contribute to the development of practical, low-cost propulsion systems for future CubeSat missions through collaboration with academic laboratories.

Przemylaw Wodejszo

I am an independent researcher with a strong interest in space technology, spacecraft propulsion, and experimental engineering. I joined this project as a collaborator to support the technical concept, research planning, documentation, and engineering development. My role includes reviewing scientific literature, contributing to the experimental design, and helping prepare the project for laboratory validation. I believe that open collaboration and transparent publication of results are essential for advancing affordable space technologies.

Additional Information

All experimental data, calculations, photographs, and test procedures will be released publicly. Both positive and negative results will be documented to support future research in compact spacecraft propulsion systems.Design sketches, photographs of the experimental setup, measurement datasets, and analysis files will also be published whenever possible to support independent verification and future research.


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